Name: Modular Clean Rooms
Brand: Suraj Fabricator

Precision Engineering for Zero Contamination

Creating a clean room goes far beyond basic construction. It requires an absolute understanding of particle control, airflow dynamics, and material outgassing. Suraj Fabricator delivers fully integrated modular solutions.

Airflow & Pressure Control

Structural framework strictly designed to integrate with advanced HVAC and HEPA filtration systems, maintaining precise positive or negative room pressure.

Anti-Microbial Surfaces

Walls constructed from Pre-Painted Galvanized Iron (PPGI) sandwich panels featuring smooth, non-porous, and anti-bacterial finishes that prevent microbial growth.

Coved & Seamless Joints

Elimination of all 90-degree corners. We utilize specialized aluminum coving at wall-to-ceiling and wall-to-floor junctions to ensure zero dust accumulation.

ISO Class Compliant Ecosystems

Whether your operations require an ISO Class 8 environment for packaging or a stringent ISO Class 5 area for sensitive semiconductor manufacturing, our modular architecture adapts perfectly.

Our prefabricated approach allows for rapid installation inside your existing facility without the dust, debris, and downtime associated with civil masonry work.

Walkable Ceilings for Maintenance Access
Flush-mounted LED Lighting Integration
View Panels with Double Glazed Toughened Glass
Integrated Airlocks and Pass Boxes

Semiconductor & Electronics Grade

Engineered for zero-tolerance static control and micro-contamination prevention, critical for microchip, PCB, and precision electronics manufacturing.

ESD Safe & Particle Controlled

For the electronics industry, a single dust particle or electrostatic shock can destroy millions of dollars in microprocessors. Our specialized ISO Class 5 environments feature fully conductive layouts.

Anti-Static Panels: Conductive surface coatings that safely dissipate static charges.
Automated Airlocks: Smart interlocked doors preventing cross-contamination during personnel entry.
Thermal Precision: Tight integration with HVAC for exact temperature and RH (Relative Humidity) control.

Advanced HVAC & Filtration

The ceiling is the heart of any high-class clean room. We design load-bearing walkable ceilings that perfectly house Terminal HEPA (High-Efficiency Particulate Air) or ULPA filters.

Laminar Airflow: Unidirectional downward airflow to instantly sweep away particles.
Tear-Drop Lighting: Aerodynamic LED fixtures that do not disrupt the clean air stream.
Walkable Ceilings: Allowing maintenance engineers to service AHUs without entering the sterile zone.

Industries We Serve

We design custom clean rooms that meet the exact regulatory and operational requirements of highly sensitive sectors.

Pharmaceuticals

Sterile environments for medicine manufacturing, packing, and research meeting GMP guidelines.

Biotech & Labs

Bio-safety level (BSL) compliant enclosures for sensitive biological research and testing.

Electronics

Static-free (ESD) and particle-controlled rooms for PCB assembly and semiconductor production.

Food Processing

Hygienic, easy-to-wash down modular rooms to extend shelf life and prevent food contamination.

The Suraj Fabricator Process

From initial concept to final validation, we handle every step of your clean room project seamlessly.

1. Consultation

We analyze your ISO class requirements, space constraints, and HVAC needs.

2. 3D Design

Our engineers create accurate CAD layouts and 3D models of your clean room.

3. Fabrication

Precision manufacturing of PUF/PIR panels and accessories in our Gorakhpur facility.

4. Installation & Validation

Rapid on-site assembly, hermetic sealing, and final particulate testing.

Technical Specifications

Panel Core Material

High-density PUF (Polyurethane Foam), PIR, or fire-rated Rockwool ensuring exceptional thermal insulation and rigidity.

Skin Material

0.5mm to 0.8mm thick PPGI (Pre-Painted Galvanized Iron) or Stainless Steel (SS 304) for harsh chemical washdowns.

Flooring Integration

Designed to perfectly mate with 2mm/3mm Self-Leveling Epoxy or conductive PVC flooring systems.

Door Systems

Hermetically sealed modular doors with drop-down bottom seals, interlocking systems, and heavy-duty concealed hinges.

Frequently Asked Questions

Got questions about modular clean rooms? We've got answers.

What ISO Clean Room classifications do you build?

We design and construct modular clean rooms that comply with ISO 14644-1 standards, ranging from ISO Class 5 (Class 100) for highly critical operations down to ISO Class 8 (Class 100,000) for standard controlled environments.

Why choose a modular clean room over traditional construction?

Modular clean rooms are significantly faster to install, produce far less dust during setup, and can be easily modified, expanded, or relocated in the future. They also offer superior insulation and a truly seamless finish compared to traditional masonry.

Can you integrate clean rooms into an existing warehouse?

Yes! Our pre-engineered panels act as a "room within a room". We can install a fully functional, environmentally controlled clean room inside your existing shed or warehouse without modifying your main building structure.

Do you provide HVAC and Air Handling Units (AHU) as well?

While Suraj Fabricator primarily focuses on the structural and architectural envelope (Panels, Doors, Coving, Pass Boxes), we work closely with top HVAC partners to ensure seamless integration of ducting, HEPA filters, and AHUs into our ceiling and wall panels.