Precision Engineering for Zero Contamination
Creating a clean room goes far beyond basic construction. It requires an absolute understanding of particle control, airflow dynamics, and material outgassing. Suraj Fabricator delivers fully integrated modular solutions.
Airflow & Pressure Control
Structural framework strictly designed to integrate with advanced HVAC and HEPA filtration systems, maintaining precise positive or negative room pressure.
Anti-Microbial Surfaces
Walls constructed from Pre-Painted Galvanized Iron (PPGI) sandwich panels featuring smooth, non-porous, and anti-bacterial finishes that prevent microbial growth.
Coved & Seamless Joints
Elimination of all 90-degree corners. We utilize specialized aluminum coving at wall-to-ceiling and wall-to-floor junctions to ensure zero dust accumulation.
ISO Class Compliant Ecosystems
Whether your operations require an ISO Class 8 environment for packaging or a stringent ISO Class 5 area for sensitive semiconductor manufacturing, our modular architecture adapts perfectly.
Our prefabricated approach allows for rapid installation inside your existing facility without the dust, debris, and downtime associated with civil masonry work.
- Walkable Ceilings for Maintenance Access
- Flush-mounted LED Lighting Integration
- View Panels with Double Glazed Toughened Glass
- Integrated Airlocks and Pass Boxes
Semiconductor & Electronics Grade
Engineered for zero-tolerance static control and micro-contamination prevention, critical for microchip, PCB, and precision electronics manufacturing.
ESD Safe & Particle Controlled
For the electronics industry, a single dust particle or electrostatic shock can destroy millions of dollars in microprocessors. Our specialized ISO Class 5 environments feature fully conductive layouts.
- Anti-Static Panels: Conductive surface coatings that safely dissipate static charges.
- Automated Airlocks: Smart interlocked doors preventing cross-contamination during personnel entry.
- Thermal Precision: Tight integration with HVAC for exact temperature and RH (Relative Humidity) control.
Advanced HVAC & Filtration
The ceiling is the heart of any high-class clean room. We design load-bearing walkable ceilings that perfectly house Terminal HEPA (High-Efficiency Particulate Air) or ULPA filters.
- Laminar Airflow: Unidirectional downward airflow to instantly sweep away particles.
- Tear-Drop Lighting: Aerodynamic LED fixtures that do not disrupt the clean air stream.
- Walkable Ceilings: Allowing maintenance engineers to service AHUs without entering the sterile zone.
Industries We Serve
We design custom clean rooms that meet the exact regulatory and operational requirements of highly sensitive sectors.
Pharmaceuticals
Sterile environments for medicine manufacturing, packing, and research meeting GMP guidelines.
Biotech & Labs
Bio-safety level (BSL) compliant enclosures for sensitive biological research and testing.
Electronics
Static-free (ESD) and particle-controlled rooms for PCB assembly and semiconductor production.
Food Processing
Hygienic, easy-to-wash down modular rooms to extend shelf life and prevent food contamination.
The Suraj Fabricator Process
From initial concept to final validation, we handle every step of your clean room project seamlessly.
1. Consultation
We analyze your ISO class requirements, space constraints, and HVAC needs.
2. 3D Design
Our engineers create accurate CAD layouts and 3D models of your clean room.
3. Fabrication
Precision manufacturing of PUF/PIR panels and accessories in our Gorakhpur facility.
4. Installation & Validation
Rapid on-site assembly, hermetic sealing, and final particulate testing.
Technical Specifications
Panel Core Material
High-density PUF (Polyurethane Foam), PIR, or fire-rated Rockwool ensuring exceptional thermal insulation and rigidity.
Skin Material
0.5mm to 0.8mm thick PPGI (Pre-Painted Galvanized Iron) or Stainless Steel (SS 304) for harsh chemical washdowns.
Flooring Integration
Designed to perfectly mate with 2mm/3mm Self-Leveling Epoxy or conductive PVC flooring systems.
Door Systems
Hermetically sealed modular doors with drop-down bottom seals, interlocking systems, and heavy-duty concealed hinges.
Frequently Asked Questions
Got questions about modular clean rooms? We've got answers.