Mastering the Cold Chain
In agriculture-heavy regions like UP and Nepal, reducing post-harvest losses is crucial. Suraj Fabricator constructs specialized PEB cold storage units that form the indestructible shell for your refrigeration systems. A cold room's efficiency is directly tied to its structural airtightness, and that's where our engineering excels.
We design the primary steel framework specifically to accommodate thick, high-density **PUF (Polyurethane Foam) or EPS sandwich panels**. Our structures eliminate thermal bridging (areas where heat leaks in), ensuring your compressors run less and your energy bills drop significantly.
- Zero Thermal Bridging Design
- FSSAI & FDA Compliance Ready
- Up to 30% Savings on Energy Costs
Vapor Barriers & Structural Sealing
Moisture is the enemy of cold storage. If warm, humid air enters, it forms ice on evaporators, ruining efficiency. We integrate advanced vapor barriers and use specialized mastic sealants at every joint, floor-to-wall intersection, and roof overlapping point to create a 100% hermetic seal.
Because cold rooms operate at extreme temperatures, the internal air pressure fluctuates. Our PEB designs seamlessly integrate with **Pressure Relief Ports** to prevent structural damage caused by vacuum effects during rapid cooling cycles.
Heavy Racking & Hygienic Finishes
Space in a cold room is expensive. Our clear-span designs allow for high-density, multi-tier racking systems. The foundation base plates and floor columns are specially treated to prevent rust from condensation and are isolated to prevent ground-freezing (frost heave).
For food safety, the internal cladding surfaces are pre-painted with food-grade, anti-bacterial coatings that are easy to wash down and resist mold, perfectly suiting meat, dairy, or pharmaceutical storage.
Thermal Engineering
Panel Integration
Framework customized to securely hold 60mm to 150mm thick PUF/PIR insulated panels.
Floor Insulation
Coordination with civil teams for XPS slab insulation to stop cold escaping into the ground.
Dock Enclosures
Seamlessly integrating dock shelters and rapid roll-up doors to maintain the cold chain during loading.
