Engineered for Extreme Environments
Control rooms in power plants, steel mills, or refineries are subjected to intense noise, vibrations, and high temperatures. Suraj Fabricator builds robust modular enclosures that isolate these external factors completely.
Acoustic Insulation (STC Rated)
Utilizing high-density Rockwool sandwich panels and double-glazed windows, we drastically reduce machine decibel levels, ensuring operators can work in a quiet, focused environment.
Fire-Rated Construction
Safety is critical. Our control rooms are built with non-combustible materials offering up to 2 hours of fire rating, giving ample time to secure data and evacuate personnel safely.
False Flooring (Trenching)
Designed with raised access floors to perfectly conceal massive bundles of networking and electrical cables, maintaining a clean aesthetic and allowing easy IT maintenance.
Anatomy of a Secure Control Cabin
Every layer engineered for maximum protection and efficiency.
Customized for SCADA & IT Systems
Server racks, DCS (Distributed Control Systems), and heavy monitors require structural reinforcement. Our engineers calculate these specific point loads to ensure the floor and wall frames do not buckle.
We provide full turnkey solutions including anti-static flooring, specialized HVAC for heat dissipation from servers, and hermetically sealed doors to prevent dust ingress.
- Vibration Isolation Pads for Base Frame
- Anti-Static (ESD) Vinyl Flooring Options
- Glare-Free Slanted Window Designs
- Rapid On-Site Assembly Without Shutdowns
Technical Specifications
Primary Framework
Heavy-duty ISMC sections treated with epoxy paints to prevent rust from chemical fumes common in industrial plants.
Panel Composition
80mm to 100mm Rockwool or PIR panels providing superior thermal and acoustic impedance.
Observation Windows
Forward-leaning (slanted) double-glazed toughened glass to eliminate glare from internal monitors and provide clear floor visibility.
Electrical Integration
Pre-engineered raceways within walls and false ceilings for neat, segregated routing of High Voltage (HV) and Low Voltage (LV) cables.
Trusted Across Core Industries
From Refineries to Steel Plants, our control cabins power the most critical operations.
